Keep Your Machines Running Smoothly with Daikin Chillers & Filters
To ensure the longevity of your machinery and protect your bottom line, selecting the right chiller is crucial. A reliable chiller prevents overheating and ensures smooth operation, which is especially important as modern machines run continuously and at high precision, causing them to heat up quickly.
Maintaining stable temperatures is key to preserving product quality and production efficiency. Effective temperature control results in consistently high-quality products, improved operational efficiency, reduced energy consumption, and minimized equipment damage. These benefits collectively enhance overall safety, as highlighted by experts in the field, including All World’s Chiller Repair Technician John Powell, Director of Service Mike Russell, and Andrew Smith, a customer support representative with seven years of experience in the chiller department.
Consequences of Chiller Malfunctions
Overheating is a major risk, as it can damage critical components like seals, bearings, and gears. When a chiller overheats, it affects not only the machine tool, but also anything connected to it and the parts produced. This can result in metal being cut differently or warped, compromising part quality.
In extreme cases, the spindle can be damaged, and replacing it can cost over $20,000. Any time a critical component like a spindle or tool changer is affected, the machine goes down, leading to costly downtime and repairs.
Importance of Effective Cooling
A high-quality chiller is essential for optimal machine tool performance, and that's why Daikin chillers, supported by All World, are the ideal choice. These chillers offer precise temperature control to maintain consistent temperatures, which enhances machine performance. Additionally, Daikin's advanced technology ensures superior energy efficiency, allowing users to save on energy costs. Another significant benefit is the quieter operation when compared to other models. Furthermore, All World supports Daikin chillers with world-class repair services and a ready supply of filters, helping save both time and money.Daikin chillers provide versatile cooling solutions suitable for various applications, including oil, lubricants, water, hydraulic fluids, and cutting fluids. The inclusion of hybrid oil coolers exemplifies innovative technology and delivers exceptional energy savings. Cost-effectiveness is another advantage, with Daikin chillers being $2,000 to $4,000 less expensive than competitors. Installation is straightforward, with simplified hookup and additional features and capabilities. For efficient and cost-effective cooling solutions, choose Daikin chillers with All World support.
The Benefits of a Daikin Chiller
Conserve Energy with Daikin's IPM Motors
Daikin’s IPM motors, combined with inverter control, are designed to save energy. They use special magnets and smart tech to deliver high performance without overheating. Advanced software makes sure the motor speeds up or slows down as needed, reducing energy use and improving both lifespan and precision.
Benefit from Precise Temperature Monitoring
Daikin chillers not only have inlet, outlet, and machine body thermistors like competitive units, but also three or four additional thermistors for more precision temperature control as well as the ability to change modes and parameters. The additional thermistors keep all aspects of the machine tool as close to the desired temperature as possible.
Designed to survive tough factory environments with dust and mist, they also meet energy regulations in Asia, Europe, and Oceania.
Have a Chiller That Lasts Longer
While some chillers don’t even last a year, and most competitive units last around five or six years, Daikin chillers typically last over 10 years. This is mainly because Daikin chillers use specific error codes on the digital display to quickly identify malfunctions. Unlike generic alarm codes on competitive units, these precise codes allow issues to be addressed swiftly, preventing larger problems that could shorten the life of the chiller or machine tool.
Additionally, Daikin units save up to nine previous alarms for review, helping you track recurring issues. If you need assistance, the All World service team will help you operate the screen and identify problems and skilled technicians can handle repairs in the service shop.
Make Serviceability a Breeze
Choosing a Daikin chiller means accessing All World’s exceptional repair services. With over 50 years of combined experience, our technicians are some of the best in North America. Daikin chillers can be attached to almost any machine tool, and we have converted thousands of off-brand chillers to Daikin. All World typically inspects, cleans, and repairs chillers within 5 to 7 days, minimizing your downtime. With a wide range of in-stock spare parts, we ensure a smooth and hassle-free repair process. Plus, we service all brands, including Habor, Panasonic, and Daikin.
Choose from Multiple Options
Standard, immersion, and coolant models offer solutions for various cooling needs with efficient and precise temperature control. The standard AKZ series stands out for being compact, energy-saving, and environmentally friendly. The AKJ series are immersion-type chillers that attach directly to the coolant tank, using an inverter-controlled compressor for precise cooling. On the other hand, the AKC series are inline chillers designed for coolant, offering highly accurate temperature control with inverter technology.
Maximize Your Chiller's Performance with Clean Air Filters
A quality chiller is essential for protecting your machine tool, but the importance of a clean air filter cannot be overlooked. Air filters capture dirt and grime in the shop, preventing them from entering the chiller as it takes in air. An air filter keeps the condenser clean, ensuring proper airflow and optimal chiller performance. All Daikin chillers come standard with a detachable air filter and two replacement options available for purchase to best suit your needs.
Efficient and Convenient Replacement Filters
Daikin's Long Life Filters cut energy and labor costs. Now available in Series 10, these filters keep cooling fins clean, ensuring efficient operation and preventing costly equipment failures.
With an impressive lifespan, these filters collect more mist than standard options, allowing for annual changes without tools. This results in a 25-30% reduction in power consumption, thanks to the maintained heat exchange efficiency.
Roll-type filters offer high efficiency, maximum airflow, and protection, perfect for factories with oil mist or limited maintenance access (JIS L 1901 level).
Daikin’s roll filters are easy to install and maintain. The magnetic backs stick to your chiller. Just roll down the filter and snap it in place. To replace, cut away the used section and roll down a new one.
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Discover the Daikin Difference
Choosing Daikin chillers, combined with All World’s support are long-lasting, efficient, and cost-effective cooling solutions for your machinery, protecting your investment and ensuring continuous operation.
Learn more about Daikin chiller options and how they can benefit your operations by contacting All World Machinery today.
